Chicheng Electric Metallurgical Industry Gas Safety Solution

In-depth analysis of the hidden dangers of gas safety in the metallurgical industry can not only lay a solid foundation for the safe production of enterprises, but also has important practical significance for protecting the lives of employees and maintaining the stable development of the industry.

1 High risk of gas leakage: In the operation and maintenance of furnace blowers, coke oven converter operations, coking, coal and ore processing, welding and other process flows in the metallurgical industry, gas leakage is prone to occur, and it is necessary to focus on monitoring the content of gases such as CO, H₂S, CO₂, O₂, and H₂. Once a gas leak occurs, it may lead to serious consequences such as poisoning, suffocation, and explosion.

2 Insufficient detection and early warning: The gas detection equipment of some metallurgical enterprises is aging and cannot accurately detect the gas concentration. Although some enterprises have installed gas detection alarms, the equipment has not been maintained and calibrated for a long time, resulting in inaccurate detection data and failure to issue alarms in time. In addition, the early warning mechanism of the enterprise is imperfect. When a gas leak is detected, relevant personnel cannot be notified in time to take measures, resulting in the expansion of the accident.

3. Weak emergency response capabilities: Metallurgical enterprises have obvious deficiencies in emergency response to accidents. Some enterprises lack basic emergency knowledge and self-rescue and mutual rescue capabilities. When an accident occurs, the operators do not know how to respond correctly, resulting in increased casualties. Some enterprises lack personal protective equipment and emergency equipment, and blindly rescue without identifying the causes of the accident and taking reliable protective measures, which further aggravates the severity of the accident.

Gas safety solutions for the metallurgical industry

Aiming at the pain points of the metallurgical industry, Chicheng Electric has developed a one-stop solution.

The solution consists of an environmental equipment monitoring system, a data transmission system, and a data monitoring system. By placing various sensors such as flammable and toxic and harmful gas detectors in metallurgical sites, the gas concentration and environmental parameters of each link are monitored in real time.

The detector converts the leakage concentration of toxic and harmful gases in the environment into a digital signal and sends it to the controller, which displays the concentration of the measured gas after receiving it. When the preset value is reached, the controller will send an audible and visual alarm signal and transmit the signal to the computer terminal, so that managers can grasp the gas concentration in real time.

If there are linkage devices such as exhaust and shut-off valves installed, the exhaust, shut-off and spray systems can also be started to prevent explosions, fires and poisoning accidents, thereby ensuring safe production.

Industrial gas intelligent monitoring integrated system

Chicheng Electric combines traditional hardware, Internet of Things, mobile Internet, big data, cloud computing and other new generation information technologies with the actual situation of the enterprise to form an industrial gas intelligent monitoring integrated system.

The overall solution is built according to the system architecture of cloud, pipe and terminal, including equipment layer, network layer, platform layer and application layer. Through the full-area monitoring of metallurgical sites, GIS map full-area monitoring, data analysis, smart inspection, alarm linkage, smart operation and maintenance, large-screen personalized management, mobile phone/sms/APP multi-channel push alarm information, remote control and other functions are realized, which accurately and effectively solves the challenging safety management problems such as real-time monitoring of enterprise safety production risks, hidden danger investigation and treatment, closed-loop management and scientific decision-making, and builds the management effect of “one map for supervision and one table for enterprises”.

Solution Advantages

1. High precision and high reliability: Deployment of a variety of high-precision gas sensors, like sensitive “antennae”, can monitor various types of industrial gas leaks in real time and accurately.

2. Flexible expansion and customization: The platform has good scalability and can flexibly increase the number of monitoring points and gas types according to the actual needs of the enterprise. The platform functions can also be customized according to the differentiated requirements of the enterprise.

3. Intelligent decision support: Through the analysis and mining of a large amount of historical data and real-time data, the platform can provide enterprises with intelligent decision support and formulate scientific and reasonable safety management strategies.

4. Reduce operating costs: The application of the smart industrial gas monitoring platform realizes real-time monitoring and early warning of gas safety, reducing the workload and cost of manual inspections. At the same time, by timely discovering and handling gas safety hazards, accidents are avoided, and the economic losses and social impacts of enterprises are reduced.

5. Enhance corporate image: The use of advanced smart industrial gas monitoring platforms reflects the company’s high attention to production safety and environmental protection, which helps to enhance the company’s social image and market competitiveness.

As an important basic industry of the national economy, the leakage of flammable, explosive, toxic and harmful gases in the metallurgical industry will seriously threaten production safety. Therefore, it is very important to do a good job in gas safety monitoring in metallurgical sites. Chicheng Electric will always pay attention to user needs and provide users with higher value and more professional safety solutions to control risks at the source and protect the safe production of the metallurgical industry!