Recently, the Department of Industry and Information Technology of Henan Province issued the “Notice on the List of Proposed Green Manufacturing Systems in Henan Province in 2025”. Xuchang Chicheng Electric Co., Ltd. successfully won the title of “Provincial Green Factory in 2025” with its digital innovation system and full-process environmental protection practices!
Henan Province Green Factory
The recognition of “Henan Province Green Factory” is an important measure to implement the “14th Five-Year Plan for Industrial Green Development” of the country. It aims to select a group of advanced green manufacturing models across the province, play a demonstration and leading role, and accelerate the green and low-carbon transformation and high-quality development of the manufacturing industry. The provincial green factory assessment is based on the core standards of “intensive land use, harmless raw materials, clean production, waste resource utilization, and low-carbon energy”, which is an authoritative recognition in the field of green transformation of the manufacturing industry in the province.
Intelligent manufacturing promotes green transformation of enterprises
Under the guidance of the “dual carbon” goal, Xuchang Chicheng Electric Co., Ltd. takes intelligent manufacturing as the core engine and deeply integrates the concept of green development into the entire production process. As the largest production base of Chicheng Electric, Xuchang Chicheng has built a modern manufacturing layout of nearly 60,000 square meters. In 4 independent factories and 2 standardized workshops, 8 intelligent production lines are running in an orderly manner. Through high-end processes such as automatic calibration and automatic calibration, combined with the deep integration of the three major systems of PLM, ERP, and MES, we have created a high-end full-process information management and control system in the industry, setting a benchmark for high-end intelligent automation production lines. Two German Siemens SMT automatic mounting lines, with high-precision operations of 60,000 to 80,000 solder joints per hour, cooperate with AOI automatic detection and AGV intelligent logistics, to build a fully automatic production closed loop of “raw materials on-line-intelligent processing-finished products off-line”.
The automatic assembly production line of smart home alarms can produce one standardized product every 6 seconds on average; the annual production of one million smart security detectors, smart security controllers, fully automatic three-proof spraying lines, and 6 multi-variety small-batch smart production lines, automated and intelligent production elements can be seen everywhere, running through all links of the supply chain.
Lean management realizes full-chain ecological co-construction
Xuchang Chicheng focuses on product manufacturing, focusing on green design, green production, and green products, accelerating the construction of a clean, low-carbon, and circular green manufacturing system, and accelerating the green transformation of the entire life cycle of gas detection products. The company is equipped with advanced mobile welding fume purifiers to accurately capture every trace of smoke and quickly purify it, so that the air in the workshop is always fresh. At the same time, forced ventilation measures are also adopted in the workshop to accelerate air circulation, create a healthy and comfortable working environment for workers, and truly build a “zero waste gas, zero wastewater, zero solid waste” three-zero production system. At the same time, Xuchang Chicheng actively implements lean production and lean management projects, strictly implements visualization and standardization guidelines, and continuously improves and optimizes the 5S management mechanism. For example, formulate 5S standards for marking standards, plant signs, workshop signs, equipment, tools, and hazard warnings, and promote and implement them throughout the plant area to make the plant environment clean and orderly, and ensure that employees complete their work under effective rules and regulations and simple processes.
Through the implementation of lean projects, Xuchang Chicheng has significantly improved its production capacity, on-time delivery rate, first-pass rate, production line efficiency, economic benefits, etc., and its production coordination ability has been continuously enhanced, providing strong support for the company to achieve cost reduction, efficiency improvement and green development. Winning the provincial green factory award is a high recognition of Xuchang Chicheng’s achievements in practicing green and sustainable development, and it is also a source of motivation for companies to continue to explore green innovation models. In the future, Xuchang Chicheng will continue to respond to the country’s “dual carbon policy” and build a closed-loop production system of “resources-products-renewable resources” to inject a steady stream of surging momentum into the company’s green transformation.
